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5 PLY FULLY AUTO CORRUGATED BOX LINE 220 MPM

Technical Data

1

Max. width

1800mm

 

2

Design speed

220m/min

3

speed for 3-ply

180-220 m/min

 

4

speed for 5-ply

150-200 m/min

5

speed for 4-ply

100-160 m/min

 

6

Order change speed

120~150 M/ ( with splicer)

7

Slitting precision

±1mm

 

8

Cutting precision

±1mm

9

Stacking height

100~1700 mm

 

10

Stacking size

W1800*L3500

R E M A R k

The above working speed run under the paper width1800mm and the reel paper requirement as below, together with heating temperature is about 160℃ .

Should show idle running of machine of 250m/min after installation

Liner grade

120g/m2–180 g/m2            Compression strength (N.m/g)≥8

( Moisture 8-10%)

Flute grade

100g/m2–150 g/m2       Compression strength(N.m/g)≥5.5

( Moisture 8-10%)

InsideLiner grade

120g/m2–180 g/m2   Compression strength(N.m/g)≥6

( Moisture 8-10%)

11

Flute combination

E B CA :UVV

Flute type (E/B/C/A), flute shape:UVV, four combination by user, flute parameter as attachment with signature by both parties.

12

Steam

Max. Pressure

11kg/cm²

Working Pressure

6-8kg/cm²

Consume

3000kg/Hr

13

Power

AC380V 50Hz 3PH

≈400HP

Install power

Working power

150~300HP

14

Compress air

9kg/cm²

Max. pressure

4-8kg/cm²

Working pressure

consume

1m3/hour

15

Install space

≈Lmin90m* Wmin16m*Hmin6m (Actual size according to the drawings approval by manufacturer)

Single Facer

Single Facer

Main Component

Process parameter Specification Material
 corrugated roll Φ360 48CrMo
 Pressure roll Φ370 45
 Glue roll Φ260*∆30 45
Doctor roll Φ150 45
FluteHeatroll Φ450 Q345R
Linear paper Heat roll Φ450 Q345R
Guide roll Φ140 45

​​

General Parameter

Working width Max 1800mm
  Min 900mm
Design Speed 220m/min
Speed 200m/min
Roll change time 3Hour~5Hour
Steam 10~12kg/cm²
Compress air 4~8kg/cm²
Power supply AC380V 50Hz 3PH

Driver Parameter

 Width 1800mm
Main motor 50HP
 Air blower motor 20HP
Hydraulic system motor NO
 Glue roll motor 3HP
 Wiper roll gap adjustment motor 1/4HP
 Glue gap adjustment motor 1/4HP
Optical wheel clearance adjustment 1/4HP

 

Mill Roll Stand

General Parameter

Working   width Max1800mm
Reel diameter Max1500mm
Design speed 220m/min
Working speed 200m/min
Compress air 4~8kg/cm²
Power supply AC380V 50Hz 3PH
 Vertical & horizontal movement  Hydraulic 
 Carriage& rail  Automatic 
 Brake  Four-point

Driver Parameter

Width 1800mm
Motor for hydraulic system 5HP

Main Component

 Width 1800mm
 Rotary shaft Φ245
Clamp arm L 135
 Vertical cylinder Ø85*ST500
 Horizontal cylinder Ø63*ST1100

Linear Pre-heater

General Parameter

Working width Max1800mm
Heater roll diameter 900mm
Design speed 220m/min
Working speed 200m/min
Machine size Lmax   m* Wmax   m*Hmax1.5m
Power supply AC380V 50Hz 3PH
wrap angle 3 0°~270°
Steam 10~12kg/cm²

Driver Parameter

 Width 1800mm
 Heater roll motor 1HP
 wrap angle adjustment motor 1HP

Main Component

 Name Specification Material material  heat treatment Surface
 Pre-heat roll Φ900 Q345R Annealing Grinding+chromium-plating
 Guide roll Φ130 Q235  Annealing Grinding+chromium-plating

Medium Pre-heater

General Parameter

Working width Max1800mm
Heater roll diameter 900mm
Design speed 220m/min
Working speed 200m/min
Machine size Lmax   m* Wmax   m*Hmax1.5m
Power supply AC380V 50Hz 3PH
 wrap angle 3 0°~270°
 Steam 10~12kg/cm²

Driver Parameter

Width 1800mm
Heater roll motor 1HP
 wrap angle adjustment motor 1HP

Main Component

 Name Specification Material material  heat treatment Surface
Pre-heat roll Φ900 Q345R  Annealing Grinding +chromium-plating
Guide roll Φ130 Q235 Annealing Grinding +chromium-plating

Triplex Pre-Heater

General Parameter

Working width Max1800mm
Heater roll diameter 1000mm
Design speed 220m/min
Working speed 200m/min
Machine size Lmax   m* Wmax   m*Hmax1.5m
Power supply AC380V 50Hz 3PH
 wrap angle 3 0°~270°
Steam 10~12kg/cm²
Heater roll drive Master drive

Driver Parameter

 Width 1800mm
 Heater roll motor 1HP
 wrap angle adjustment motor 1HP

 

Main Component

 Name Specification Material material  heat treatment Surface
Pre-heat roll Φ900 Q345R  Annealing Grinding +chromium-plating
Guide roll Φ130 Q235 Annealing Grinding +chromium-plating

Overhead Bridge Conveyer

Overhead Bridge Conveyer
Working width Max 1800m
Bridge ply 5  layer
Design speed 220m/min
Working speed 200m/min
Machine size Lmax  m*Wmax  m*Hmax    m
synchronization Frequency conversion
 Tension Auto sheet tension   
 Corrector Autocorrector        
 Compress air 4~8kg/cm²
 Power supply AC380V 50Hz 3PH

Driver Parameter

 Width 1800mm
Upload motor (5HP+3HP)*2

Main  Component(Suitable for width 2200mm)

 Process parameter Specification Material materialheattreatment Surface
 Upright post 150*150  H-bar   Painting
 Crossbeam 220#+140#  U-bar    Painting
 Guide roll   45    
Pulleys   45  Annealing Grindingchromium-plating

Glue machine (Double)

Glue machine (Double)

Glue machine (Double)

Working width Max1800mm
Design speed 220m/min
Working speed 200m/min
Machine size Lmax      m* Wmax      m*Hmax      m
Glue rang 0.08mm~1mm
Power supply AC380V 50Hz 3PH
 Compress air 4~8kg/cm²
Glue roll mesh size 32l ines
35l ines
 Press Twin roll Press roll 
 Steam 10~12kg/cm²

Driver Parameter

Width 1800mm
Glue roll motor 5 HP*2
Glue adjust motor 1/2HP
Press roll gap adjust motor 1/4HP

Main Component

Name Specification Material Raw material heat treatment Surface
 Pre-heat roll Φ452*3 Q345r  Annealing Grinding +chromium-plating
Doctor roll Φ160 45 Tempering Grinding +chromium-plating
 Glue roll Φ290 20 Tempering Grinding+knurling+chromium-plating

Double Facer

Double facer

General Parameter

Working width 1800mm
 Machine size Lmax m* Wmax 3.6m*Hmax2.3m
Design speed 220m/min

Driver Parameter

 Width 1800mm
Hydraulic drive motor 5HP
wrap angle adjustment motor (option) Not available
Hot plate 2 air-cushion hot plate, 3 air-cushion hot plate ,4 air-cushion hot plate 
Feeding pre-heat pre-heat roll
 Steam 10~12kg/cm²
Compress air 4~8kg/cm²
 Power supply AC380V 50Hz 3PH
Press Adjustable air bag press plate, Spring press plate Gravity roller
Temperature control  Manual, Electrical

Main Component

Name Specification Material Raw material heat treatment Surface
Air cushion hot plate 140*600*W Q345R Annealing Grinding +chromium-plating
Common hot plate 140*600*W Q345R Annealing Grinding +chromium-plating
Hot-end gravity roll Φ65 45 Tempering Grinding +chromium-plating
Pre-heater Φ350 Q235b Annealing Grinding +chromium-plating
Cool-end gravity roll Φ65 45 Tempering Grinding +chromium-plating
Cool-end holding roll Φ89 45 Tempering Grinding +chromium-plating
Pulley Φ318 Q235 Annealing  

 

Main Driver

General Parameter

Working width Max1800mm
Drive roll diameter Φ860mm
Design speed 220m/min
Working speed 200m/min
Machine size Lmax m* Wmax4.3m*Hmax2.1m
Power supply AC380V 50Hz 3PH
drive type  Dual shaft 

Drive Parameter

 Width 1800mm
Drive motor 100HP

Main Component

 Name Specification Material Material  heat treatment Surface
Drive roll Ø860MM Q235 Annealing Wear with anti-friction rubber
 Gear * 20CrMnTi  Quenching Grind
Belt tension wheel * Q235  Annealing chromium-plating

Slitter Scorer(servo)

General Parameter

Working width Max1800mm
Working speed 250m/min
Scoring width Min0mm
Slitting blade QTY 5blade
Setting  speed double ≈0S  /  single≈1S
Slitting width Min135mm
Slitting accuracy ±0.5mm
Size of machine Lmax     m* Wmax     m*Hmax     m
Power AC380V   50Hz   3PH
Creasing  accuracy ±0.5mm
CreaserQTY 8 creaser

Drive Parameter

Width 1800mm
Slitting motor 10HP
 Scoring motor 10HP

Single Helical Cut Off

General Parameter

 Working width Max1800mm
 Design speed 300m/min
Working speed 250m/min
 Cutting precision ±1mm (stable speed )
Machine size Lmax     m* Wmax m*Hmax     m
Drive type  dual drive
 Power supply AC380V 50Hz 3PH
Geartype helical gear
Cut type  Spiral 

Drive Parameter

 Width 1800mm
 Drive motor 50HP*2
 feed in/out motor 7.5HP

Main Component

 Name Material Raw material heat treatment Surface
 Knife roll SC45  Grind  
Gear 20CrMnTi Tempering+ carburization Grind

Down Stacker

General Parameter

Working Speed Max1800mmmm
 Design Speed 220m/min
 Compress air 4~8kg/cm²
 Power supply AC380V 50Hz 3PH
Machine size L   m* W   m*H   m

Drive Parameter

Width 1800mm
 Feeding motor 5HP
 Up/down motor 10HP  servo motor
 Paper discharge motor 3HP
 Docking motor 1HP

Control Cabinet(with wiring cabinet and operating station)

 Wiring cabinet L    m* W  m*H    m*6 Pcs
Operating station L    m* W  m*H    m*19Pcs
 Power of double facer 75HP□   100HP■□   125HP□     150HP□   200HP □
 Power of single facer 40HP□    50HP■   60HP□   75HP□    100HP□
 Power supply AC380V 50Hz 3PH
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