1600-2 LAYER CORRUGATED CARDBOARD PRODUCTION LINE
Design. Speed 150m/min | Working Speed120m/min
| NO. | COMMODITY NAME | QTY |
| 1 |
1600mm – Hydraulic Shaftless Reel Stand ( with 2 feeding track & trolley) |
2 SET |
| 2 | 1600mm – Ø600 Pre-heater | 2 SET |
| 3 |
1600mm – 320B Fingerless Type Single Facer ( Vacuum absorbable feeding; Electric adjust the glue width ; Gimbal driver system. drive motor with frequency inverter) |
1 SET |
| 4 | Conveying Bridge | 1 SET |
| 5 |
DWX-150 NC Single-face Corrugating Cutting Machine (NC Thin Blade Slitter, Slitter Scorer – Electric Adjustment for Slititng knife , Down Stacking) |
1 SET |
|
Max. paper width: |
1600mm |
|
Max. Width of corrugating roll |
1670mm |
|
Design Speed of machine |
150m/min |
|
Working temperature |
220-280 degree |
|
Flute TYPE: |
As your requirements |
|
Electric power: |
40kw |
|
Power requested: |
415V,50Hz,3-phase |
►Spec of Hydraulic:
1,Working Pressure(mpa):16-18mpa,
lift hydraulic cylinder:Φ100×440mm,
Clamping hydraulic cylinder: Φ63×1300mm
Power Motor for Hydraulic Station:3KW –415V — 50Hz
Magnetic Valve Voltage:415V 50HZ
Hydraulic Reel Stand
►Structure and Features:
1,Reel paper lift-lower, clamp, loosen, movement, contra position operated by hydraulic.feeding kraft/reel paper quickly.
2, Brake: multiple-point brake.
►Spec of stand:
1, Reel Stand driven by hydraulic
2, Kraft paper range:
Width: Max: 1600mm Min: 800mm
Diameter: Max: Φ1500mm
Main Shaft Dia.: Φ242mm
Max Weight:3000Kg(One side)
3, Pneumatic Source Pressure(Mpa): 0.4—0.8Mpa
Kraft Paper Feeding Ground Rack & Trolly
►Structure and Features :
1, To feed the kraft paper to reel stand.
2, The whole body of rack is under the ground, main frame: Model 14 channel steel with ¢ 20mm drawing bar weld together,overall length 6000mm.
3, Two racks for one reel stand to feed the kraft paper at both side.
Preheater
- The preheater roller is under the stander of the 1st class(grade) pressure vessel of the national.
- All the surfaces of every rollers have been grinded with high accuracy and chromed plated to less the resistance of paper preheating, long service of using life.
- Electric to enlarge the preheating area, preheating area can be in 360° to adjust the preheating Area.
►Common Spec:
1, Working Width: 1600mm
2, Diameter of the Preheater cylinder:Φ600mm
Preheating adjusting area by electric: 360°
Diameter of the roller for Preheating adjusting area by electric:Φ85mm
3, Steam temperature: 150-200℃ Steam pressure: 0.8-1.3Mpa
4, Working Power:415V 50Hz
5, Power:250W Short Time(S2) Working Type
Corrugated Rollers:
|
Diameter |
Down Roller:Φ320mm |
|
Material |
48CrMo high quality alloy steel, rigidity HRC55°-58° |
|
Processing Way |
The surface of upper-lower roller is plating chrome, annealing, hardening and tempering, surface grinded |
|
Fulte Type |
E Flute |
|
Heating way of the reel paper |
Steam heating |
Preheater Rollers:
|
Diameter |
UP Roller：Φ402mm |
|
Material |
seamless steel tube |
|
Material band or origin |
Tianjin Iron & Steel |
|
All connected by flexible metallic tubes |
|
1600mm- Vacuum Absorbable Feeding Single facer
Glue Rollers:
|
Diameter |
Φ242mm |
|
Processing Way |
Surface of glue roller is grinded, then with 25 line rut type net dot,then plating chrome Surface of glue banlance roller is grinded then plating chrome |
|
Control Way |
Airbags control of the Lifting Up-down |
|
Glue Supply |
Glue circulating system(storage tank+glue pump) |
Press Rollers:
|
Diameter |
Φ324mm |
|
Material |
medium steel (MS)45# |
|
Processing Way |
The surface is grinded then plating chrome, hardening and tempering(With Buffer) |
|
Control Way |
Penumatic cylinder control of the Lifting Up-down |
Common Spec：
|
Style of Transmit cardboard |
Vacuum Cover adsorbable style, Hight pressure Draw fan.with wind control Adjusting & noise deadening device. |
|
Style of Control Roller |
Pneumatic control the upper roller, pressure roller and glue roller |
|
Lubrication |
Anti-high temperature lube to lubricate the Corrugated Roller and Press Roller’s gears |
|
Glue Width Adjusting |
Electric adjusting |
|
Driving Way:With frequency inverter |
|
►Spec of the rollers:
- Paper feeding rollers & tension rollers:Φ127mm transport rollers:Φ110mm
- Main tension drive rollers:Φ127mm paper pass rollers and paper guide rollers:Φ110mm
- Paper feeding rollers with belts:Φ110mm
Note: All the surfaces of the rollers are grinded and then chromed plated.
Conveying Bridge
- The Main Frame is connected with channel steel, and angle steel.
- With Protecting Handrail on both sides and safety pedal, the operation side is installed with safety ladder, to make sure the safety and convenience of the worker.
- PVC feeder belt to transport the single or double face corrugated sheet with corrugated type.
- Vacuum suction tension control, suction pipe with adjusting valve, draw fan power can be adjusted freely.
►Common Spec:
- Working Width:1600mm
- Operation Direction: Left or right(decided by the workshop of customer
►Spec of Motor:
- Single face sheet draw motor: 3kw,Continuous (S1) working Type variable-frequency control
- Draw Fan Motor: 3kw,Continuous (S1) working TypePaper width adjusting speed reducer: 250w Short time (S2) working Type
►Roller Info:
1、Upper Roller of Cutter Knife：￠200mm; With dynamic balance processing
2、Down Roller of Cutter Knife：￠200mm With dynamic balance processing
3、Down Roller of drawing paper：￠156mm With dynamic balance processing
Note: All the surfaces of the rollers are grinded and then chromed plated.
►Spec of Motor:
- Main motor：12.5KW servo motor
- Paper feeding motor：3KW
- Paper delivery motor：1.5KW
- 4. Paper side delivery motor: 0.75KW
DWX-150 Type NC Cutter & Slitter scorer & Down Stacker Specification：
- Keep order 999, touch screen & PLC control system
- Servo system, high-quality servo motor drive.
- Helical cutting knives, Quality gear with high-accuracy grinding, long life knives.
- Stacker with automatic calculation and side delivery. The max. Stacking length 1600mm.
- Adopt tungsten slitter knives, long lift of slitter knives.
- Adopt high quality industrial computer control system.
- Electric adjustment of slitting knife.
►Common Spec:
1、Max. Width：1600mm
2、Operation Side：Left or Right（As Client’s Plant）
3、Design Speed：150m/min
4、Workin Speed:120m/min
5、Equipment configuration：NC Helical Cutter
6、Min. Cutting Length：300mm
7、Max. Cutting Length：9999mm
8、5 groups￠200 circle blade
9、Cutting Accuracy：±1mm（Normal Speed） ±1.5mm(Abnormal Speed)
